So you’ve been searching for a component and finally manage to find a part that meets the requirements perfectly, only to discover that it cannot be packaged appropriately for production processes, how frustrating!
GCT recently rose to the challenge with the BG041 series board to board connector through its custom packaging options. Thru-hole 8 pin header connectors with 2.54mm pitch are only available in bulk packaging, a standard option in the industry for this type of product.
The customer required tape and reel packaging so that parts could be vacuum pick and placed for automated assembly. To make things more difficult, a small cavity with a mating post height and tail length of 1.5mm was also required to house the part, tricky to say the least for tape and reel..
As a result, GCT now has the ability to supply thru-hole headers in tape and reel packaging. By designing and tooling a custom tape and reel cavity to allow the thru hole pin header to be picked and placed in the surface mount process, GCT has demonstrated its capability and flexibility in providing a solution for the customer.
What better way of introducing the latest addition to the GCT team than a Q&A session? Lars Klapproth joins us as our new German Sales Manager and has participated in a short interview. Let the questions commence!
Q1. How are you settling into your new role?
It’s been a lively and busy month so far. Meeting the wider team and learning about the GCT product portfolio has certainly helped me ease into the role quickly.
Q2. Can you give us some background on your career to date?
My career in sales spans over 20 years, 14 of which have been in the connector industry focusing on the automotive market. I’ve also held roles outside of sales, such as Key Account Management and in Engineering.
Q3. What skills and experience have you brought to the GCT team?
I adopt a very customer-centric approach in order to attract and retain top-tier clients. Building customer relationships and providing excellent customer service is critical for growing any business and this is what I excel at. My experience dealing with distributors, CEMs and OEMs will also be valuable.
Q4. Which GCT products are popular in your territory?
Board to board connectors and Smart card connectors are very popular in the German market. I also see an increasing demand for Modular Jacks and USB connectors, but most GCT lines tend to perform very well due to the product quality and suitability across a wide range of applications.
Q5. Are there any market and product trends do you see currently?
The concepts of the ‘connected world’ and the Internet of Things (IoT) are now reality and with it brings a new wave of electronics to the market. Many of these devices require GCT products such as USB assemblies, board to board connectors, SIM and memory card connectors. Take home automation for example, our products meet the need of demanding and sophisticated features that equipment require in this sector. Renewable/Green Energy and Wearable technology are also sectors that will see strong growth.
Q6. Is there anything else you would like to add?
I’m very enthusiastic about our recently launched USB Type-C range and I expect this will be very popular in Germany. GCT will also be exhibiting at Electronica Munich this November and I’m looking forward to meeting with many customers, new and existing.
GCT are excited to work with Cluster Hat, which uses 4x vertical micro USB plug connectors interfacing a (Controller) Raspberry Pi A+/B+/2/3 with 4 Raspberry Pi Zeros. Configured to use USB Gadget mode, it is an ideal tool for teaching, testing or simulating small scale clusters.
GCT’s USB3150 is a low profile, tiny footprint vertical micro USB plug, perfect for applications such as docking and charging. You can pick up stock at Farnell, Newark or Future Electronics.
Here’s some more information and links to Cluster Hat’s website:
USB Gadget Mode: Ethernet and Serial Console.
Onboard 4 port USB 2.0 hub.
Individual Raspberry Pi Zero power controlled via Controller Pi GPIO using 4 x GCT’s Vertical micro USB Plug (USB3150)
Connector for Controller Serial Console (FTDI Basic).
As with most things there are many ways to configure the ClusterHAT. Designers have demonstrated with the links below.
Assembly – Connecting the ClusterHAT (plugging/unplugging the Pi Zeros).
Software – Installing our Customised Raspbian for the Controller and Zeros.
For Global Connector Technology’s (GCT) North American customers, we have stock of Raspberry Pi USB connector at our channel partner Newark. This is the dual USB2.0 A type connector used on the Raspberry Pi. Link to Newark website.
This connector allows space saving as two USB A interfaces stack on top of each other. It’s rated for use from -40°C to 85°C with a mating cycle rate of 1,500 cable insertions.
See more information on USB1035-GF-P-0-B-B on the GCT website. Including drawing, product specification, 3D models & links to distribution stock.
Planar PCB connection when the PCB spacing is greater than 50mm is a challenge using traditional, economical elevated pin headers and sockets as the length of the pins can cause distortion either during the product manufacturing process or in the final assembly process.
An alternative option is to utilize a low cost PCB in place of the elevated pin header.
The picture shows an example from GCT’s 2.00mm pitch board to board connector range. Receptacle connectors are mounted on both horizontal PCBs. BF100 on the uppermost PCB and a BF120 on the lower PCB.
On the vertical PCB the uppermost connector is a BF060 with the lower part being a custom shrouded version.
This arrangement can be made using parts from GCT’s 1.00, 1.27, 2.00 & 2.54mm pitch ranges.
We’ve been working with a customer who needed a customized stacking header with an extended height but tiny footprint to stack two PCB’s in parallel orientation. We offered an elevated header from our 1.00mm pitch board to board connector range, this looked like a perfect solution, but was prone to tipping during the solder process, a problem magnified by the tiny contact pitch.
To help balance the connector we molded a custom insulator and produced a PCB header with supporting feet. The feet were designed to strategically to work around existing components on the PCB, which enabled the customer to avoid a PCB re-design.
Turnaround time on this design was seven to ten days.
Another problem solved with a clever solution from GCT’s custom connector team! We can offer a wide range of custom PCB header solution, from simple modifications of existing parts all the way up to a bespoke PCB header solution.
If your PCB header requirement seems out of the ordinary speak to GCT, our low tooling charges and minimum order quantities might surprise you.
Here’s GCT guide to SIM card dimension and thicknesses. We offer a large variety of SIM card connectors which accept the three main SIM card types.
Mini SIM, also known as 2ff or 2nd form factor was introduced in 1996 and has been the standard type for many years, there are a wide variety of connector products in the market, but with the emergence of Micro and Nano it’s now a mature product.
2003 saw the introduction of the Micro SIM card, also known as 3ff, or 3rd form factor. Micro SIM is the same thickness as Mini SIM at 0.76 mm, however it offers a much smaller overall package, the contact area remains exactly the same, but size is reduced by more than 50%.
Nano SIM was introduced in 2012 and is becoming more and more prevalent in the market. Nano SIM is also know as 4ff or 4th form factor. It’s even smaller and thinner than Micro SIM, with a 108 mm footprint, vs. 180 mm for Micro. However it is very small and can be fiddly for end users to handle. We see that Micro SIM has longevity in the market, as although smaller it is more easily handled by the end consumer.
Global Connector Technology offer connectors for every SIM card type, with a variety of different styles, such as push-pull, push-push and hinged.
See video of Global Connector Technology SCC055 landed contact Smart Card connector being put through it’s paces in durability testing. A ISO/IEC 7810 smart card is inserted 500,000 times. For exacting applications, such as retail point of sale equipment this high cycle rate is essential.
SCC050 is a PCB mounted, horizontal push-pull smart card connector high cycles. It has eight contacts and includes a card detection switch set as normally open. The connector is shielded and contacts a sealed switch which is designed to withstand the very high card insertion and extraction rate.
GCT offer a range of Smart Card connectors, including low cost versions with lower card cycle rates. Learn more about GCT’s range of Smart card connectors at www.gct.co. You’ll find explanations of the different contact types friction and landed, card detection switching methods, reverse mount versions and much more. Drawings, product specifications and 3d models are available for instant download.
Global Connector Technology (GCT) has released a new high current vertical DC power jacks with 2.50mm centre pin diameter suitable for 5.5mm OD plugs. The high power parts are shielded and through hole.
High current vertical DC jack DCJ250-15 is unique in the market place in high power format. In DC jack products horizontal is standard, mounted on the edge of a PCB and thru a panel cut out. However, GCT’s customers were looking for alternative design configurations, we worked with them to develop a vertical type to solve their design problems.
Customers use high current products to allow fast battery charging in handheld or portable equipment. This may be in a standalone application, or distributing power to a docking device where multiple handheld units are plugged in to charge. The high current jacks are tested and rated at 7A in vertical orientation and 8A in horizontal, within a strict temperature rise of 30°C over ambient. Full product specifications are available at the GCT website, something you may not find using a competitor product.
All of GCT’s DC power jacks are tested to 5,000 mating cycles and offer an operating temperature range of -20°C to 70°C.
Find drawings, product specifications and 3D models for all parts at http://gct.co/dc-power-jacks/ . Samples are available next day from GCT’s locations worldwide.